Skip to Main text

Press Release 2018

2018/May/31

Contributing to the Efficient Use of Limited Resources: New Nanofiltration Elements for Oil Field Water Injection (World’s Largest Membrane Area & Flow Rate)

Nitto Denko Corporation (Headquarters: Osaka, Japan; President, CEO & COO: Hideo Takasaki; hereafter called “Nitto”) will be expanding its product lineup of Nanofiltration (NF) Membrane for water injection used in oil drilling. Nitto has developed new NF membrane that provides the highest sulfate ion rejection & flow rate in the industry, and another NF product for onshore oil fields that features the highest pressure resistance available in the market.
Contributing to the Efficient Use of Limited Resources: New Nanofiltration Elements for Oil Field Water Injection

Background

Primary oil production from a vertical well typically recovers only about 20 % of the reservoir’s total oil, so for further oil recovery, seawater, heat or carbon dioxide gas is injected into the reservoir. However, sulfate ions present in seawater can cause problems: they form scales that could clog water injection pipes, and a toxic gas is generated from the sulfate-reducing microorganisms, so these sulfate ions must be removed through separation membrane before injection.
Nitto had already introduced NF membrane (NANO-SW) that boasts the highest selectivity of sulfate ions currently available, and has greatly contributed to making offshore oil production more efficiently in the Atlantic Ocean and other seas across the world.

On offshore production platforms, the space is very limited and minimizing the space taken up by water treatment equipment has always been one of the key challenges in the industry. On the other hand, for onshore oil fields in the Middle East, which has recently been attracting more attention, NF membrane with high-pressure resistance is required. This is because the salinity level of the seawater in this region is at around 5% which is relatively higher than that in other regions and nighttime temperature is low, requiring even higher operational pressure, almost double compared to what’s needed for offshore oil field injections.

Nitto developed three new NF products that satisfy specific needs of the oil industry by utilizing our well-established reverse osmosis membrane technologies:

  1. NF Membrane for Onshore Oil Fields (NANO-SW-LD MAX, NANO-SW ULTRA):
    Highly Energy Efficient Membrane with the World’s Highest Flow Rate

    To achieve the highest flow rate in the world, thinner membrane is used, thereby reducing membrane sheet thickness by 35% and increasing the membrane packing efficiency by 15%.
    Higher flow membrane performance reduces installation space of water treatment equipment and allows for less power consumption, and therefore, low operational cost.
  2. NF Membrane (NANO-SW HP) for Onshore Oil Fields: High Pressure Resistance
    (Increased to more than double compared to the conventional model)

    This is specially designed NF membrane to handle high pressure operations (> 4MPa) at onshore oil fields in the Middle East. (Salinity of seawater > 5%)
NANO-SW
Conventional Product
【Offshore Oil Fields】
NANO-SW-LD MAX New Product
【Offshore Oil Fields】
NANO-SW ULTRA New Product
【Onshore Oil Fields】
NANO-SW HP New Product
Membrane Thickness 0.13mm 0.09mm 0.09mm 0.13mm
Membrane Area (ft2 ※1) (8 inch) 400
(37.2m2)
440
(40.9m2)
510
(47.4m2)
400
(37.2m2)
SO42-
Rejection rate (%)
99.8 99.8 99.8 99.8
Flow (GPD※2) 11,000
(41.6m3/d)
12,000
(45.4m3/d)
13,000
(51.1m3/d)
11,000
(41.6m3/d)
Maximum Operating Pressure (psi) 600
(4.14MPa)
600
(4.14MPa)
600
(4.14MPa)
1200
(8.28MPa)
※1 ft2:Square foot
※2 GPD:Gallon per day
Contributing to the Efficient Use of Limited Resources: New Nanofiltration Elements for Oil Field Water Injection
According to the World Energy Outlook 2017 published by IEA (International Energy Agency), there is a projected 30% increase in global energy demand by 2040. Global oil consumption is also expected to follow this trend. Under these circumstances, efficient utilization of any and all oil reservoirs available is becoming more important. Through these new water treatment and membrane separation technologies, we hope to be able to contribute to more efficient operations for the oil industry to maximize the use of limited natural resources.

Contact Us

For any inquiries about this press release.

Business Hours (EST)
8:00 a.m.-5:30 p.m.(Except for Sat, Sun, and Holidays)

Notice
Here is the information at the release day. This information may be different from the information at other medias. Please be forewarned.

Back to Page Top